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Monitoring the condition of electric motors using thermography.

Introducing management standards for monitoring motor conditions with thermography!

Our company offers proposals for thermographic diagnosis of rotating machinery. For monitoring the condition of electric motors using thermography, the following management standards are established. The target values for condition monitoring are set using seasonal data from similar types, applications, and models of equipment (comparison subjects). 【Setting Management Standards】 ■ Absolute Management Standards - Maximum allowable temperature, usage temperature limits, temperature rise limits *Quoted from standards (JIS, JEM, JEC, etc.) ■ Condition Monitoring Target Values - Allowable range of ΔT (temperature rise value) during normal operation (normal values in vibration analysis) *Set for each piece of equipment based on baseline data ■ Evaluation Criteria - Absolute evaluation criteria, relative evaluation criteria, mutual evaluation criteria *Action indicators when deviating from absolute management standard values or condition monitoring target values *For more details, please feel free to download the PDF or contact us.

  • Thermography
  • Metal bearings
  • Other measurement, recording and measuring instruments

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What are the ways to reduce the running costs of a factory? *Measures against yen depreciation and rising fuel costs.

By diagnosing the deterioration of insulation and refrigeration materials in the factory's steam piping, it is possible to reduce costs for utility equipment! What is the method?

Regarding the steam piping in the factory, are you aware that when the insulation material deteriorates, it can cause abnormal surface temperatures that exceed the design values, thereby impacting the running costs of the equipment? At our power station, due to the depreciation of the yen and rising fuel costs, we have received many inquiries about reducing utility equipment costs, which has become an urgent issue in the current situation. Simply reviewing the steam piping can often contribute to reducing the factory's running costs. We calculate the loss amount (CA) from the deterioration of insulation using thermal image analysis with infrared cameras, perform energy calculations, and create materials for "fuel loss amount" and "recovery efficiency assessment." [Features] ■ Ability to identify areas that are not detectable by appearance ■ Use of equipment capable of obtaining heat loss data ■ Submission of heat loss analysis reports is possible *For more details, please feel free to download the PDF or contact us.

  • Thermography
  • Metal bearings
  • Other measurement, recording and measuring instruments

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Thermographic Diagnosis: "About the Relative Judgment Method"

Confirm the possibility of changes or malfunctions in the equipment through relative assessment using thermographic diagnosis!

In rotating machinery, comparing with baseline data becomes important. If the operation is under the same conditions as the baseline data, only changes in environmental temperature should be considered, and by comparing values after subtracting the environmental temperature, the temperature changes of the equipment can be confirmed. In cases where there are temperature changes, such as an increase in temperature at the motor CP side bearing, it can be inferred that some change has occurred in the equipment, indicating a possibility of malfunction. 【Relative Judgment Criteria】 * It is recommended to manage according to the following criteria based on empirical rules. ■ Temperature Change Values / Corresponding Actions ・Less than 10℃ / Judged as normal ・10℃ or more but less than 40℃ / Strengthened monitoring, actions such as repairs ・40℃ or more / Actions for repairs The temperature change value is calculated using the following formula: (Baseline temperature - Baseline environmental temperature) - (Measured temperature - Measured environmental temperature) * For more details, please feel free to download the PDF or contact us.

  • Thermography
  • Metal bearings
  • Other measurement, recording and measuring instruments

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